The ashes formed during the coal combustion are referred to as fly ash. It is the powder created from the minerals substance in coal, comprising of the non-combustible stuff in coal with a trace of carbon left over after partial combustion. Fly ash is getting gathered in significant amounts as a solid waste around thermal power production. 

As the power requirements have increased over the years, so has the amount of waste produced, posing problems for its safe disposal due to a lack of adequate disposal facilities, and hence Its usage in the production of bricks will aid in its disposal while also aiding in pollution management.

While Fly ash making could be a tedious process, a specially designed fly ash brick machine makes it easier and Bharatmach as a renowned fly ash brick making machine manufacturer provides a top-of-the-line solution.

How is Fly Ash Brick Manufactured in Machine?

So how does a fly ash brick maker machine actually works? Here we have the answer to it in detail.

Structure Of Fly Ash Brick Making Machine

Before we get on to explaining the working of the fly ash brick machine, it is also necessary to describe the structure or the framework of the unit itself. The primary structure of the fly ash brick making machine is composed of a complementary moulding framework, a mould, and an indenter. The top and bottom sections of the structure are formed by pillars. The top and bottom frames both are steel fabrication casts connected by 4 interior columns with internally and externally bolted nuts to sustain tension throughout the manufacture of fly ash brick. In the vital areas, the required pieces are thoroughly hardened or welded. The main station is made up of an engine, pumps, nozzle blocks, and pipework. It also contains a refrigeration solution to maintain the unit at a specific temperature. To monitor the process, the main control system comprises an electrical grid with Display technology. BharatMach produces two types of brick and block building machines:

1. Hydraulic Pressure Brick and Block Making Equipment

2. Vibro. Compaction Brick & Block Manufacturing Machinery

Working of Fly Ash Brick Maker Machine

A Hydraulic pressure brick and block-making machinery create the fly ash brick under high pressure, which can be hydraulically controlled. The combined components are initially sent to the supplier. The distributor then feeds the materials into the mould stack. The distributor's rotating teeth drive the materials into the mould. The upper mould then falls as the bottom mould vibrates. The fly ash bricks will be finished in nearly 40 seconds on average. 

The brick machinery variants influence the manufacturing process. If you wish to increase work productivity, you can employ automated bricks manufacturing equipment.

As for the Vibro. Compaction Brick & Block Manufacturing Machinery, the functionality of the brick building machinery is dependent on the mechanism of vibration and compaction. The production of fly ash brick is based on material composition. They are made up of a mounting configuration and a feeder wherein it receives and stores virgin materials mixtures for brick production. Following this, the materials are dispensed into the mould cavity to load it to the right levels. The pan, the mould, and the shakers are all vibrated to enable filling every mould quicker. Following that, the portion is reduced to the precise size required, and any air entrapped between fly ash dust is removed. Finally, the machine vibrates again, now more forcefully than before, to aid compaction and so create higher bricks.

A fly ash brick making machine is a necessity when a significant quantity of bricks has to be made in a small space of time, brick manufacturing machines are used. Such bricks are thicker and sturdier than manually formed bricks, with a more consistent size, better polish, and edges.